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The major difficulty during welding of aluminium is due to its
1. High tendency of oxidation
2. high thermal conductivity
3. Low melting point
4. low density

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Correct Answer - Option 1 : High tendency of oxidation

Concept:

The high affinity of aluminium with atmospheric gases increases the tendency of formation of oxides and nitrides (having density similar to that of aluminium) especially when

  • protection of weld pool is not enough,
  • proper cleaning of filler and base metal has not been done,
  • shielding gases are not pure enough and therefore making oxygen and hydrogen available to molten weld pool during welding,
  • gases are present in a dissolved state in aluminium itself and tungsten inclusion while using GTA welding.

Presence of these inclusions disrupts the metallic continuity in the weld, therefore, these provide a site for stress concentration and become a source of weakness leading to the deterioration in mechanical and corrosion performance of the weld joints 

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