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What is the main purpose of using the light coating layer on the electrode?
1. Keeping the arc space ionised
2. To increase arc stability
3. To protect metal from oxidizing action
4. Faster melting operation

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Correct Answer - Option 2 : To increase arc stability

Explanation:

Bare electrode:

  • These are the bare electrode, which is not coated with any fluxing material.
  • Bare electrodes are in the form of wire.
  • During welding operation an arc is struck between the workpiece and the electrode wire, then the electrode is melted down into the weld.
  • When the molten metal electrode and workpiece are exposed to the atmosphere of the oxygen and nitrogen, they form their oxides and nitrides and cause the formation of some non-metallic constituent, which reduces the strength and ductility of the deposited weld.
  • The bare electrodes are usually employed for automatic and semi-automatic welding.
  • With the bare electrode, the welding can be done satisfactorily with DC supply only if the electrode be connected to the negative terminal of the supply.

 

​Coated Electrode:

Depending upon the thickness of flux coating, the coated electrode may be classified into:

  • Lightly coated electrode - These electrodes are coated with a thin layer up to less than 1 mm. This coating usually consists of Lime mixed with soluble glass which serves as a binder. The main purpose of using the light coating layer on the electrode is to increase the arc stability. So they are called as stabilizing electrode.
  • Heavily coated electrode - These electrodes have a coating layer with heavy thickness. The materials commonly used for coating the electrodes are titanium oxide, ferromanganese, silica, flour, asbestos clay, calcium carbonate etc. 

 

​Advantages of coated electrode:

  • Arc is stabilized due to flux compounds of sodium and potassium.
  • The weld metal can be protected from the oxidising action of the oxygen and the nitrifying action of the nitrogen due to the gas shielding envelope.
  • The impurities present on the surface being welded are fluxed away.
  • The electrode coating increases deposition efficiency and weld metal deposition rate through iron powder and ferroalloy addition.
  • The welding operation becomes faster due to the increased welding rate.
  • The coated electrode helps to deoxidize and refine the weld metal.

 

Solution:

The main purpose of using the light coating layer on the electrode is to increase arc stability.

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