Manufacture of K2Cr2O7 from chromite ore involves the following steps
Step-1: Conversion of chromite ore into sodium chromate: Chromite ore is heated with Na2CO3 in the presence of excess of air to form sodium chromate
4FeOCr2O3 + 8Na2CO3 + 7O2→ 8Na2CrO4 + 2Fe2O3 + 8CO2
Step-2: Conversion of sodium chromate into sodium dichromate.
The yellow solution of sodium chromate is filtered and acidified with H2SO4 to give a mixture of Na2Cr2O7 and sodium sulphate
2Na2CrO4 + H2SO4 → Na2Cr2O7 + Na2SO4 + H2O
The less soluble Na2SO4 is removed by filtration.
Step-3: Conversion of sodium dichromate into potassium dichromate: The solution of sodium dichromate is treated with KCl to give potassium dichromate.
Na2Cr2O7 + 2KCl → K2Cr2O7 + 2NaCl